Defiant Lockset Instructions

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Defiant Lockset Instructions

important:Before rekeying any lock, please read this manual carefullyto observe instructions and retain the manual for futurereference.TABLE OF CONTENTS1. Rekeying kit. Lockset Components2.1Tubular Lockset2.1.1 Knobset. P.32.1.2 Leverset.

P.42.2Deadbolt2.2.1 Single Cylinder Deadbolt. REKEYING KITThis Rekeying Kit contains assorted pins, springs, C-clip and toolsneeded for servicing tubular lockset, deadbolt, cylindrical locksetand handleset. LOCKSET COMPONENTS2.1 Tubular lockset2.1. LOCKSET COMPONENTS2.1 Tubular lockset2.1. 2.2 Deadbolt2.2.

LOCKSET DISASSEMBLY,REKEYING, ASSEMBLY3.1 Tubular Lockset1. Turn key to unlock.2. Turn key to unlock, and pullout the key.2. Turn key to unlock, and pullout the key.oroutside knobknob catch holeoutside lever3. Use knob catch tool todepress knob catch in orderto pop the knob off the shaft.lever catch hole3.

Use lever catch tool todepress lever catch in orderto pop the lever off the shaft. Pull the knob/lever from the shaft.Summary:Turn, Pop and Pull removesthe knob/lever.5. Use spanner tool or needle nose pliers to remove the outsideknob rear cap from the knob. Pull out the key and then remove cylinder plug assembly withneedle nose pliers.(Note: Do not pull the key before pressing the plug withforefinger to avoid dropping the plug.)orcylinder assemblycylinder assembly7.

Insert the key again into the plug. Use end of spanner tool to push off the C-clip.Spanner ToolC-clip9. Remove C-clip withprong of spanner.C-clip10. Turn key 45º - 90ºleft or right.

Insert plug follower to pushplug out of cylinder housing.(Note: 2 slots on plugfollower head should alwaysbe kept horizontal beforeyou insert the follower.)CylinderHousingPlugFollowerPlugKeep slots on follower headhorizontalCaution:Do not pull the plug followerfrom cylinder housing. Maintaincontact between plug andfollower until the plug isremoved, otherwise top pinsand springs will fall out.Cylinder Housing12.

Pull out key from plug andremove bottom pins out ofpin holes. Insert new key.Read the number stampedon key bow, for example,32533.14. Pick a bottom pin #3 fromkeying kit box and load itinto 1st hole next to keyhead, load a bottom pin #2into 2nd hole, bottom pin #5into 3rd hole, bottom pin #3into 4th hole and bottom pin#3 into 5th hole.Key Bow1st 2nd 3rd 4th 5thhole hole hole hole hole3253315.

Defiant Lockset Instructions

Make sure all pins are flush with surface of plugwith key inserted. Turn key 45º - 90º andinsert plug back intocylinder housing.(Slots on follower endshould always be kepthorizontal to avoid pinsfrom being trapped)PlugCylinder Housing17. Push plug follower outusing the plug only.Maintain contact betweenplug and follower at alltimes.18. Snap C-clip back on the plug.Secure C-clip firmly in placeby using needle nose pliers.C-clip19. Operate key to check if plug rotates smoothly againstcylinder housing without interference. Pull out key.21. Push cylinder assembly into outside knob.Cylinder AssemblyKnobCylinder Assemblyleveror22.

Push outside knob rear capto fit onto knob shank. Align the slot of the knob/lever with slot in the shaft beforereattaching knob/lever the shaft. Then push the outsideknob/lever over the shaft all the way until the knob/leveris held in place by the knob/lever catch. While depressing the catch,push knob further onto shaftand remove catch tool tosecure knob.)24.

Defiant Lockset Instructions

Turn knob to check if lock functions properly.or25. Insert the key again to check if key functions properly. 3.2 Deadbolt1. Disassemble deadbolt, remove cylinder from cylinderguard, insert the key.Cylinder Housing2. Remove the C-clip with the spanner tool. Turn key 45º - 90ºKey4.

Defiant Lockset Instructions

Insert plug follower to push plug out of cylinder housing.(Note: 2 slots on follower should always be kepthorizontal before you insert the follower.)CylinderHousingPlugPlug FollowerCaution:Do not pull the plug follower from cylinder housing.Maintain contact between plug and follower until the plugis removed, otherwise top pins and springs will fall out. Pull out key and removebottom pins out of pinholes.Key6. Insert new key.Read the number stamped onkey bow, for example, 32533.7. Pick a bottom pin #3 fromkeying kit box and load it into1st hole next to key head, loada bottom pin #2 into 2ndhole, bottom pin #5 into 3rdhole, bottom pin #3 into 4thhole and bottom pin #3 into5th hole. Make sure all pins are flush with surface of the keywaywith the key inserted.The flat part of the pins will be on top.9. Turn key 45º - 90º insert plugback into cylinder housing.(Slots on follower end shouldalways be kept horizontal toavoid pins from being trapped)10.

Defiant Lock Installation Instructions

Push plug follower out usingthe plug only. Maintaincontact between plug andfollower at all times. Try new key to see if plugrotates smoothly withoutinterference. R1/10-00Help Line Toll-Free 1.877.663.